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ASQ CRE Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Reliability Modeling and Prediction | 15% | - Component and Part Reliability - Software Reliability - Maintainability and Availability - System Reliability Models |
| Reliability Fundamentals | 15% | - Life-cycle Reliability Concepts - Ethics and Compliance - Reliability Program Planning and Integration - Leadership and Strategic Management |
| Failure Analysis and Corrective Action | 10% | - FRACAS Implementation - Corrective and Preventive Action - Root Cause Analysis - Failure Analysis Methods |
| Reliability Testing | 15% | - Accelerated Life Testing - Field Data Analysis - Test Planning and Strategy - Reliability Demonstration Testing |
| Probability and Statistics for Reliability | 23% | - Statistical Inference and Estimation - Data Collection and Analysis - Statistical Distributions - Basic Probability Theory |
| Maintainability and Availability | 5% | - Maintainability Concepts - Maintenance Strategies - Availability Modeling |
| Reliability in Design and Development | 17% | - Fault Tree Analysis (FTA) - Failure Mode and Effects Analysis (FMEA) - Reliability Prediction and Allocation - Design for Reliability |
ASQ Certified Reliability Engineer (CRE) Sample Questions:
Question 1
A product - design team is in the material-selection phase for a new product. The following four treatments need to be considered:
What is the maximum number of treatment combinations?
Response:
A. 48
B. 4
C. 11
D. 6
Question 2
Which of the following techniques would you use to determine the cost effectiveness of a new production machine, amortized over 5 years of expected useful life ? Current warranty costs are $50,000/year for this production line.
The new machine plus associated costs will require a $150,000 investment, but warranty costs are projected to drop to $30,000/year. Consider that administrative overhead is 25%, the profit coefficient is 8%, and present worth is subject to 5% discounting.
Response:
A. Discounted net return analysis.
B. Summed costs comparison.
C. Return on investment analysis
D. Single payment compound amount factor analysis.
Question 3
All of the following activities would be appropriate during the design and development stage of a product' life cycle EXCEPT:
Response:
A. Measuring production reliability.
B. Formalizing reliability requirements.
C. Performing reliability analysis.
D. Initiating the reliability growth testing.
Question 4
Which of the following tools are classified as structured root cause analysis tools?
I. 5P.
II. 7D, 8D or 9D problem solving.
III. Management oversight and risk tree analysis (MORT).
IV. Human performance evaluation system (HPE)
Response:
A. I only
B. I, II, III and IV
C. II and III only
D. I, II and IV only
Question 5
A component fails on the average of once every 4 years with 75% of the failures observed to occur during stormy weather.
If there are 12 hours of stormy whether to every 240 hours of good weather, what are the failure rates for stormy and good weather respectively?
Response:
A. λ (stormy) = 3.938, λ (good) = 0.0656 failures/yr
B. λ (stormy) = 4.202, λ (good) = 0.0525 failures/yr
C. λ (stormy) = 4.000, λ (good) = 0.0655 failures/yr
D. λ (stormy) = 6.594, λ (good) = 0.0458 failures/yr
Solutions:
| Question 1 Answer: A | Question 2 Answer: A | Question 3 Answer: B | Question 4 Answer: B | Question 5 Answer: A |



